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APPLICATION SOLUTION · 03

Tool Manufacturing & Repair

For manufacture, break-out and repair of drill pipe, collars and downhole tools, covering high-torque gripping, continuous rotation, joint preparation and post-service testing.
01

What the operation must solve

  • Locate tools of different lengths, diameters and constructions
  • Control gripping, reaction and frame loads under high torque
  • Support fixed, mobile and continuous-rotation operations
  • Verify connection, torque and load condition after repair
02

Typical operating workflow

  • Confirm tool construction, connection, maximum torque and procedure
  • Select fixed, mobile or continuous-rotation configuration
  • Support, align, grip and establish torque reaction
  • Perform make-up/break-out while monitoring torque and rotation
  • Perform lapping, reinspection or load testing as required
03

Typical system scope

  • Continuous-rotation or mobile make-and-break unit
  • Main clamp, backup, supports and dedicated tooling
  • Hydraulic power, proportional control and operator station
  • Torque, speed, angle or load measurement
  • Joint-lapping and static/dynamic torque test equipment
04

Project configuration options

  • Adjustable supports and tooling for different tool sizes
  • Continuous, indexed or mobile operating modes
  • Operator-assisted control, PLC sequencing and interlocks
  • Torque signatures, test records and service-result storage

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ENGINEERING REVIEW

Provide these inputs for an engineering-based proposal

  1. Tool type, dimensions, weight and support points
  2. Connection and maximum make-up/break-out torque
  3. Procedure, frequency and rotation requirements
  4. Fixed/mobile arrangement and available space
  5. Testing, recording and acceptance requirements
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