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APPLICATION SOLUTION · 04

Equipment Upgrades & Line Integration

Retain serviceable mechanical assets while adding sensing, hydraulic control, electrical panels, PLC/HMI, interlocks, software and production data.

01

What the operation must solve

Incomplete drawings, interfaces or condition information
New controls must match existing mechanics, hydraulics and sequence
Limited shutdown windows may require staged implementation
Safety, data and acceptance boundaries must be defined early

02

Typical operating workflow

Assess the existing mechanical, hydraulic, electrical and software baseline
Define retained, modified and replaced scope and interfaces
Engineer sensors, valve manifolds, panel, PLC/HMI and I/O
Manufacture and test off-line, then install and commission on site
Complete training, acceptance and documentation

03

Typical system scope

Torque, pressure, position, speed and status sensors
Hydraulic manifolds, proportional control and power interfaces
Control panel, PLC, control boards, remote I/O and HMI
Emergency stop, safety interlocks, alarms and diagnostics
Recipes, records, reports and upper-level data interfaces

04

Project configuration options

Add measurement/records only, or extend to closed-loop control
Standalone panel, cell retrofit or coordinated line control
Local operation, remote support and access management
Staged delivery, simulation testing and FAT/SAT support

RELATED PRODUCT FAMILIES

Continue from the relevant equipment families

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ENGINEERING REVIEW

Provide these inputs for an engineering-based proposal

Equipment photos, drawings, control list and known issues
Scope to retain or replace
Current and target sequence, rate and accuracy
Safety, environmental, communication and data requirements
Shutdown window, site responsibilities and acceptance boundary

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